Cable & Harness Assembly
At OnShore Assembly, we specialize in delivering top-tier Cable & Harness Assembly services, offering a comprehensive range of capabilities, cutting-edge technologies, and unwavering commitment to client satisfaction.
Unmatched Expertise
Our commitment to excellence is reflected in the utilization of advanced technologies such as automated crimping, precision stripping, and state-of-the-art testing equipment. This ensures that every cable and harness assembly meets the highest industry standards for quality.
Customer Service
At OnShore Assembly, we prioritize collaboration and transparency. Our client-centric approach means that we work closely with you to understand your specific requirements, providing tailored solutions that align with your project goals and timelines.
Customized Solutions
By choosing OnShore Assembly, you gain a partner dedicated to delivering unmatched Cable and Harness Assembly expertise. From quick-turn prototypes to small and medium production runs, our services are designed to elevate the efficiency and success of your projects.
Capabilities
If you're looking for reliable custom cable assembly services, look no further than Brevan Electronics. We specialize in quick turnarounds, prototyping and design support to ensure you receive the best quality product. Our team of experts are experienced in supplying high-quality custom cable assemblies, wire harnesses, and electronic sub-assemblies.
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• Our skilled team excels in the assembly of a wide range of cable and harness configurations, catering to the unique needs of various industries.
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• OnShore Assembly is equipped with state-of-the-art machinery and technologies to ensure precision and efficiency in cable and harness assembly.
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• Our experienced engineers provide dedicated assistance throughout the assembly process, from design optimization to troubleshooting, ensuring the seamless realization of your project.
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• Accelerate your product development cycle with our quick turn prototype services, allowing for rapid assembly and testing of cable and harness configurations to meet tight deadlines.
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• OnShore Assembly is your trusted partner for both small and medium production runs, providing scalable solutions without compromising on quality.
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• Benefit from our extensive network of reputable suppliers for efficient and reliable component sourcing, ensuring the use of high-quality materials in your cable and harness assemblies.
Equipment
Performing cable and harness assembly services requires a range of specialized equipment to ensure precision, efficiency, and compliance with industry standards. The specific equipment can vary based on the complexity of the assemblies, the types of cables and connectors used, and the volume of production. Here are some essential types of equipment commonly used in cable and harness assembly.
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• Automatic or semi-automatic machines for cutting and stripping the insulation from wire ends to the required length.
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• Handheld or automated crimping tools for attaching terminals and connectors to stripped wire ends securely.
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• Soldering irons or soldering stations for manual soldering of components, if soldered connections are part of the assembly.
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• Used for heat-shrinking tubing onto cable connections to provide insulation and strain relief.
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• Tools for securing cables and harnesses with cable ties, ensuring neat and organized assemblies.
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• Harness boards for arranging and securing wires during assembly, allowing for precise routing and organization.
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• Continuity testers, multimeters, and hipot testers for verifying the integrity and functionality of the assembled cables and harnesses.
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• Specialized applicators for crimping various types and sizes of terminals onto wires.
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• Tools designed to insert and extract connectors into/from housings, ensuring proper assembly and repair capabilities.
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• Equipment for marking wires with identification labels or color codes for easy troubleshooting and identification.I
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• Advanced machinery for high-volume production, capable of automating various assembly processes such as cutting, stripping, crimping, and connector insertion.
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• For assemblies that require over molding or custom molding, specialized equipment is necessary to encapsulate connectors or cable junctions.
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• Cameras and inspection tools to ensure the quality and accuracy of assemblies, detecting any defects or irregularities.
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• Machines for twisting pairs of wires together, commonly used in applications requiring balanced signal transmission.